Auto-Seal Vertical Form Fill Seal Machine
High-speed vertical form fill seal machine for powder and granular products with automatic weighing and sealing.
Project Overview
Machine Overview
The Auto-Seal VFFS-5000 is a state-of-the-art vertical form fill seal machine designed for high-speed packaging of powder, granular, and liquid products. With a capacity of up to 120 bags per minute, this machine revolutionizes packaging efficiency.
High Speed Operation
Capable of producing 120 bags per minute with precision filling.
Fully Automated
Complete automation from film feeding to final sealing.
Working Principle
Fig: Working principle of vertical form fill seal machine
- Film Unwinding: Packaging film is unwound from the roll
- Forming: Film is formed into a tube around the filling tube
- Vertical Sealing: Longitudinal sealing creates the bag
- Product Filling: Pre-measured product is filled
- Horizontal Sealing: Top seal and bottom cut for next bag
Applications
Pharmaceuticals
Powder medicines, granules
Food Products
Spices, tea, coffee, snacks
Chemicals
Detergents, fertilizers
Hardware
Screws, nuts, bolts
Technical Specifications
| Parameter | Specification |
|---|---|
| Machine Speed | 60-120 bags/minute |
| Bag Size Range | 50mm x 70mm to 300mm x 450mm |
| Film Width | 200mm to 600mm |
| Filling Accuracy | ±0.5% to ±1% |
| Power Requirement | 3 Phase, 415V, 5kW |
| Machine Weight | 850 kg |
| Dimensions (LxWxH) | 1800 x 1200 x 2500 mm |
Safety & Compliance
- Emergency stop at multiple locations
- Interlocking safety guards
- Overload protection
- Thermal overload protection
- Phase failure protection
Ready to Transform Your Packaging Line?
Contact us for a customized quotation and factory demonstration.
Machine Features
Key Features
- Touch Screen HMI: User-friendly 10" color touch screen with recipe storage
- Servo Motor Drive: Precision servo motors for accurate positioning
- Multiple Sealing Options: 3-side seal, 4-side seal, pillow type bags
- Quick Changeover: Tool-less changeover in less than 15 minutes
- Integrated Checkweigher: Optional integrated checkweigher for quality control
- Date Coding: Hot foil/ink jet date coding system
- Dust Extraction: Built-in dust extraction port
Bags & Materials
Bag Types & Materials
Our machine can handle various bag types and materials:
Bag Types
- Pillow bags
- Gusseted bags
- Stand-up pouches
- Zipper bags
- Vacuum bags
Film Materials
- LDPE (Low-density polyethylene)
- HDPE (High-density polyethylene)
- PP (Polypropylene)
- PET (Polyethylene terephthalate)
- Aluminum laminate
- Metallized films
Image Gallery
Technical Specifications
Detailed Specifications
| Component | Specification |
|---|---|
| Control System | PLC with HMI, Ethernet connectivity |
| Drive System | Servo motors with absolute encoders |
| Sealing System | Temperature controlled, PID regulation |
| Film Feeding | Dancer roller with tension control |
| Filling System | Auger filler with load cell (optional) |
| Air Consumption | 6-8 bar, 50 L/min |
| Noise Level | < 75 dB(A) |
| Operating Temperature | 0°C to 40°C |
| Parameter | Value |
|---|---|
| Power | 5 kW |
| Speed | 120 bags/min |
| Weight | 850 kg |
| Accuracy | ±0.5% |
| Bag size | 50x70mm to 300x450mm |
Client Testimonials
"The Auto-Seal VFFS machine has increased our packaging speed by 40% while reducing material waste. Excellent after-sales support!"
"After installing three machines in our plant, we've seen consistent performance with minimal downtime. Highly recommended!"